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Teleflex AC3 Optimus Intra-Aortic Balloon Pump

Intra-Aortic Balloon Pumps help the heart pump more blood by inflating a catheter placed in the thoracic aorta, controlled from a cart next to the patient. But sometimes these patients need to be transported to a main hospital to survive.
Not many medical carts need to have tie downs for use in a medflight helicopter, but this one did. We designed and engineered this cart that had some unique requirements.
client
Teleflex
industry
Medical
Ruggedized Design
SERVICES
Human Factors Engineering
Industrial Design
Manufacturing Transition
Mechanical Engineering
Prototyping and Testing
User Experience

Teleflex AC3 Optimus

project overview

Medical Carts are often the best solution for supporting clinicians’ highly mobile workflows, allowing patients to be treated wherever they may reside in healthcare facilities. However, that very mobility also introduces significant risks to equipment and user alike that must be carefully considered and dealt with in order for medical cart-based equipment to be used with effectiveness, efficiency, and satisfaction.

Our user-centered design process ensures the right mobile solution is specified and developed while sufficing regulatory concerns, pleasing users, and mitigating risks.

 

Concept sketches for an intra-aortic balloon pump cart
Concept sketches for an intra-aortic balloon pump cart
Three hands assembling the SLA prints of an intra-aortic balloon puump cart
Prototype intra-aortic balloon pump cart
Three hands assembling the SLA prints of an intra-aortic balloon puump cart
A intra-aortic balloon pump machine with the cover removed.
Development & Testing

For the third generation of their AutoCat IABP cart Teleflex wanted to maintain their position as being class leader, but make their cart even easier to use and transport.

IABP’s (intra-aortic balloon pump) are used to help the heart when a patient is receiving cardiac care. Often they may need to be moved to a larger hospital for care or to receive a heart transplant. This means that the cart has some unique requirements.

The AC3 was designed around the existing chassis for the AutoCat2, but everything else changed, with new internals, control panels, and it had to be even easier to transport. We designed a new cart to be easy to reconfigure – the screen, handle and pole mount can be removed easily to fit into an ambulance or medflight while still being fully functional.

A full size mock up was made from 3D printed parts so we could check the ergonomics with end users in a variety of scenarios that the unit might be used in, as well as checking for stability with the screen in the extremes of its range of motion.

For a large device such as this, with unique requirements for ruggedness, we chose to injection mold the panels with a PC/ABS material. Designing something this big requires a good knowledge of the molding process to ensure everything will fit together, with good surface finish and still meeting requirements for UL 94 (the Standard for Safety of Flammability of Plastic Materials for Parts in Devices and Appliances).

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